Intermediate
Quality Control (QC)
3-4 Days
About This Course
Master quality control techniques for process improvement
Course Details
- • Duration: 3-4 Days
- • Mode:
- • Level: Intermediate
- • Prerequisites: No prior experience required
- • Certification:
Course Outline
Comprehensive training program
Introduction to Quality Control and Standards
Module - 0
Topics Covered:
- •Definition and Importance of Quality Control
- •QC vs. QA: Roles and Responsibilities
- •Core concepts: Conformance, Variation, Defect, and Specifications
- •Overview of quality standards (ISO 9001, ASQ, ASTM, etc.)
- •Introduction to QC Tools and Methods
- •Industry applications (Manufacturing, Construction, Pharma, Services)
Practical Exercises:
- ✓QC Policy Template creation
- ✓Specification Sheet development
- ✓Quality Control Checklist setup
- ✓Case Study: Set up control procedures for consumer electronics
QC Planning and Inspection Techniques
Module - 1
Topics Covered:
- •Developing QC Plans
- •Types of inspections: Incoming, In-process, and Final
- •Inspection methods: Visual, Dimensional, Functional, and Sampling
- •Acceptance Quality Limit (AQL) and sampling standards (ANSI/ASQC Z1.4)
- •Use of Measuring Instruments (Calipers, Micrometers, etc.)
- •Role of the inspector and inspection reporting
Practical Exercises:
- ✓QC Plan Template creation
- ✓Inspection Log Template completion
- ✓Sampling Plan Sheet development
- ✓Practical: Mock inspection on manufactured items
Statistical Quality Control (SQC) and Control Charts
Module - 2
Topics Covered:
- •Introduction to Statistical Process Control (SPC)
- •Types of Data: Attribute vs. Variable
- •Control charts: X̄-R, p, c, and u charts
- •Process Capability (Cp, Cpk)
- •Trend analysis and interpretation
- •Detecting and managing process variation
Practical Exercises:
- ✓Control Chart Template creation (Excel)
- ✓Process Capability Analysis
- ✓Scenario: Analyze production data for trends and actions
Non-Conformances, Corrective Actions & Root Cause Analysis
Module - 3
Topics Covered:
- •Identifying and documenting non-conformities (NCRs)
- •Root Cause Analysis tools: 5 Whys, Fishbone Diagram, Pareto Analysis
- •Corrective and Preventive Actions (CAPA)
- •Deviations and change control
- •Quality alerts and escalation protocols
- •Case reviews of major quality failures
Practical Exercises:
- ✓Non-Conformance Report (NCR) creation
- ✓CAPA Register development
- ✓RCA Worksheet completion
- ✓Scenario: Root cause analysis for construction defects
QC Documentation, Auditing & Continuous Improvement
Module - 4
Topics Covered:
- •QC Documentation Practices (Logs, Reports, Certifications)
- •Internal and external quality audits
- •Reporting findings and closing audit observations
- •Calibration and maintenance of measurement equipment
- •Kaizen and Lean in QC
- •Building a culture of continuous quality improvement
Practical Exercises:
- ✓Audit Checklist creation
- ✓Equipment Calibration Record setup
- ✓Continuous Improvement Log development
- ✓Scenario: Prepare for a quality audit
What You Gain
Who Should Attend
QC Inspectors
Engineers
Technicians
QA/QC Officers
Operations Managers
Manufacturing Staff
Compliance Personnel
Aspiring QC Professionals
150,000
Duration:3-4 Days
Format:
Next Date:
Location:
Industry-recognized certification
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