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    Professional

    Lean Six Sigma Green Belt

    5 Days
    About This Course

    Drive efficiency with Lean Six Sigma methodologies

    Course Details

    • • Duration: 5 Days
    • • Mode:
    • • Level: Professional
    • • Prerequisites: No prior experience required
    • • Certification:
    Course Outline

    Comprehensive training program

    Introduction & Define Phase

    Module - 0

    Topics Covered:
    • Overview of Lean and Six Sigma
    • Roles: Green Belt vs. Black Belt vs. Yellow Belt
    • Project selection criteria
    • Voice of the Customer (VoC)
    • SIPOC diagrams (Supplier-Input-Process-Output-Customer)
    • Problem statements and project charters
    Practical Exercises:
    • SIPOC Diagram Template creation
    • Project Charter Template development
    • Stakeholder Register setup
    • Case Study: Map a SIPOC for a slow customer service process

    Measure Phase

    Module - 1

    Topics Covered:
    • Identifying key process inputs (X’s) and outputs (Y’s)
    • Data collection planning
    • Types of data: Continuous vs. discrete
    • Measurement system analysis (Gage R&R)
    • Baseline performance metrics (Defects per Million Opportunities, DPMO)
    • Process capability (Cp, Cpk)
    Practical Exercises:
    • Data Collection Plan Template creation
    • Gage R&R Worksheet completion
    • DPMO Calculator setup
    • Case Study: Measurement system analysis for billing accuracy

    Analyze Phase

    Module - 2

    Topics Covered:
    • Root cause analysis tools (Fishbone diagram, 5 Whys)
    • Pareto analysis
    • Hypothesis testing fundamentals
    • Correlation and regression basics
    • Use of Minitab/Excel for data analysis
    • Failure Mode and Effects Analysis (FMEA)
    Practical Exercises:
    • Root Cause Analysis Template creation
    • FMEA Worksheet completion
    • Hypothesis Testing Cheat Sheet development
    • Case Study: Pareto and 5 Whys for loan approval defects

    Improve Phase

    Module - 3

    Topics Covered:
    • Brainstorming and solution prioritization
    • Design of Experiments (DOE) basics
    • Pilot testing and validation
    • Cost-benefit analysis
    • Kaizen and rapid improvement events
    • Poka-yoke (error-proofing)
    Practical Exercises:
    • Solution Selection Matrix creation
    • Pilot Test Plan Template development
    • Cost-Benefit Analysis Sheet setup
    • Case Study: Solution to reduce customer wait time

    Control Phase & Certification Exam Prep

    Module - 4

    Topics Covered:
    • Control charts (X-bar, R, P-charts)
    • Control plans
    • Visual management and standard work
    • Response plans for out-of-control processes
    • Project closure and sustainability
    • Final review and exam preparation
    Practical Exercises:
    • Control Plan Template creation
    • Control Chart Sample Sheet setup
    • Project Handoff Document development
    • Case Study: Control plan for manufacturing cell defect reduction
    What You Gain
    Who Should Attend

    Quality Managers

    Team Leads

    Analysts

    Project Managers

    Process Improvement Professionals

    Operations Managers

    Aspiring Lean Six Sigma Practitioners

    250,000
    Duration:5 Days
    Format:
    Next Date:
    Location:
    Contact for Group Training

    Industry-recognized certification

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